AI Defect Detection for Hot Forging Lines Above 300°C
Detect defects in-line under extreme heat, dust, and scale—without disrupting your cycle time through our seamless shadow-mode validation.
How CorteX Helps Hot Forging Lines
We deliver a complete, production-ready solution designed specifically for harsh mass forming environments:
- Edge AI Cameras: High-speed sensors packaged in specialized protective enclosures to withstand extreme radiant heat (300°C+), dust, and lubricants.
- Shadow-Mode Deployment: The system integrates passively into your plant background, learning variations without altering your active line speeds or PLC logic.
- Structured 8-Week Validation: A dedicated onboarding phase where our models are fine-tuned directly on-site to perfectly separate harmless scale from actual defects.
Key Business Outcomes
- Massive Scrap Reduction: Minimize expensive material waste by stopping process drifts within seconds instead of minutes.
- Resource & Energy Efficiency: Save raw materials and secondary heating energy by catching defective batches before they hit downstream value-add steps
- Immediate Alerts: Instantly spot systematic tool defects the moment a component leaves the forming die, preventing serial defects.
How Deployment Works
- Sensor Integration: Specialized hardware is safely positioned right at your hot forming output line.
- Edge AI Processing: Heavy computational models evaluate every single part in milliseconds on local edge servers.
- Shadow-Mode Training: The system actively learns without disrupting active plant cycles.
- 8-Week Validation: Complete optimization to guarantee real-world, high-accuracy defect capture before active go-live.
